Many water and wastewater systems still run SCADA software that no longer receives security updates. Replacing it is the moment to design security in, rather than adding a firewall afterward. This is the checklist we work through with a utility.
Under America’s Water Infrastructure Act, community water systems serving more than 3,300 people must assess the risk and resilience of their systems, including their electronic and process control systems, and update that assessment every five years. A SCADA platform past the end of vendor support is hard to defend in that assessment, because known vulnerabilities in it will not be patched.
Group assets by the security they need (the plant control network, the SCADA servers, the business network) and allow only named paths between them. This is the zone-and-conduit model from ISA/IEC 62443, and it turns “we have a firewall” into a design someone can review. Write down every path that is allowed and why.
The usual pattern is an industrial DMZ with two firewalls, one facing the control network and one facing the business network, and no traffic that passes through both without stopping in the DMZ. Gateways close to the process talk to the controllers. Reporting, historians and business users get their data from the DMZ, not by reaching into the control network.
Remote and administrative access are usually the weakest and least documented paths. Give each its own entry in the design: a jump host, an identity-aware proxy or a VPN with access rules. A gateway web port exposed to the internet is not acceptable. Vendor sessions should be opened when needed and logged, not left open.
Ignition can authenticate users through Active Directory or Microsoft Entra ID, so staff use their existing accounts and leavers lose access when IT disables them. Use roles to limit who can change a setpoint or acknowledge an alarm, and turn on an audit profile so changes are recorded with who made them. We set this up on a California wastewater agency’s SCADA.
A zone diagram with every allowed path named, the remote and administrative access paths drawn as their own conduits, proof that default credentials were changed, where audit records are kept and who can read them, and a restore that has actually been tested. If a design cannot show these, the gaps are where the work is.
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